Posted: 15 Feb 2012
Apply deadline: 15 May 2012
Location: Saudi Arabia
Job Description:
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The Engineering Operation Performance Manager provides assist in all aspects of the administrative, financial, capital and operations in respect of the mechanical and electrical engineering issues associated with the operations performance. He also confers with management, production, and technical staff to discuss engineering specifications and procedures.
Manages the technical support provided by the SBU for the design, development, implementation and continuous improvement of the company’s processes as required, ensuring that the business focus is maintained to deliver appropriate operational performance and effectiveness in respect of all mechanical and electrical engineering issues.
Will provide support to the affiliate mines and the project office to ensure that all assets are optimally used by ensuring that the performance and maintenance of these assets conforms to best practice, by implementing suitable and sufficient asset management processes that includes the maintenance and disposal of the assets with the primary aim of Improving the productivity of the assets.
Reviews and enhances standard operating procedures in respect of the full life cycle of the asset management process for the Precious Metals SBU.
He monitors compliance of the Precious Metals SBU mines to the relevant Standard Operating Procedures through asset management audits and provides technical advice in order to ensure continuous improvement in the asset management process with specific reference to critical assets.
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| Responsibilities: |
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Engineering Operational performance
- Manages the process of identification and analysis of areas for efficiency enhancement to assist the affiliate to develop work practices for enhanced efficiency by providing economic and technical skills, knowledge and experience in respect of all mechanical and electrical engineering issues.
- Manage the assurance programs to ensure that safety, environmental and sustainability procedures are adhered to in respect of all mechanical and electrical engineering issues,
- Manage the process of setting suitable operational targets by the SBU for all in respect of all mechanical and electrical engineering issues and that these are based on the correct benchmarks.
- Ensure that systems and tools to effectively measure the achievement of targets by operations are in place
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Asset Management Processes
- Ensure that Precious Metals SBU develops asset management policies, procedures, and organizational structure for assigned operating unit within the framework of corporate policy.
- Assure the implementation of improved asset management and maintenance planning systems, processes, procedures and policies in support of organizations mission -- specifically, supporting better management reporting, information flow and management, business process and organizational planning.
- Work with the management of the affiliate mines to review equipment lifecycle planning.
- Assist the affiliate mines to conduct long term planning by generating and quarterly updating of a SBU capital book which identifies all capital purchases over 5 years utilizing life of mine plans.
- Advise the affiliate mines on the best Asset Management tools to track assets and analyze performance and availability data
- Develop and advise on ways to optimize asset control and inventory management processes
- Develop and continuously improve policies in respect of capital assets and inventory systems with the capability to reconcile all assets with the current asset registers as well as linking it to the financial records and lifecycle of the particular asset
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Asset Maintenance and Disposal
- Support the Precious Metals SBU mines to conduct risk analysis on critical assets.
- Develop and continuously improve policies and procedures to effectively maintain assets by the affiliate sites
- Develop and continuously improve asset life cycle costing models for all major assets that will include the most economical disposal time of assets.
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- Provide guidance to Precious Metals SBU mines in best practice to determine depreciation and useful lives of the fixed assets.
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Productivity Improvement Strategies for Assets
- Advise and direct the Precious Metals SBU in ways to improve productivity and maximize ROI by maximizing the availability of on mine assets.
- Develop strategies in conjunction with the Precious Metals SBU to:
• Prevent unplanned downtime.
• Maximize the operational life of assets.
• Increase asset availability, utilization and performance.
• Optimize maintenance resources.
• Reduce maintenance costs.
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Asset Management Audits
- Audit compliance to optimized asset control and inventory management processes that track accountability, location, maintenance, contracts and lifecycle status.
- Through audits, ensure compliance with all maintenance requirements to maintain guarantees on critical assets.
- Audit compliance to policies in respect of capital assets and inventory systems, current asset registers and associated financial records.
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Technical advice
- Provide technical advice in procurement decisions in respect of critical assets as required.
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Standard Operating Procedure
- Develop and maintain the following Standard Operating Procedures for the Precious Metals SBU:
• Asset management
• Maintenance of critical assets
• Disposal of assets
• Others as needed
- Conduct operational audits in respect of the compliance to these standard operating procedures.
- Preparation of deviations report and make recommendations to mitigate deviations.
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Ad-Hoc Studies
- Contributes to the development of initiatives within the Precious Metals SBU to improve sustainability of assets.
- Assists in the development and improvement of procedures and in ad-hoc studies covering all aspects of the Precious Metals SBU’s work.
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Annual Report
- Provides internal audit department with the information necessary to complete the corporate integrated annual report in respect of all assets and the life cycle management thereof by the Precious Metals SBU.
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Summary reports
- Provide summary reports in respect asset management practices and other activities included in audits conducted in this respect.
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Records
- Ensure complete records and history is kept of all recommendations and enhancement projects initiated and recommended.
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| Qualifications: |
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A bachelor degree in mechanical, electrical engineering or related. A MBA or equivalent post-graduate qualification would be preferable.
+/- 20 years experience in mining and/or the minerals sector of which 5 - 10 years must be in a senior role in mining operations.
Experience should include mechanical and electrical engineering aspects of operational performance, capital asset management planning in underground and surface mines and across commodities such as precious and base metals, preferable.
Specific experience in:
- Strategic and annual planning process
- Mechanical and electrical engineering aspects in Mines, Mills and Maintenance operational processes
- Preventative maintenance program development
- Capital planning and justification
- Hands on experience in the application of reliability engineering tools and concepts such as RCA, RCM, FMECA and condition monitoring practices, processes and techniques
- Thorough knowledge and appreciation for various computerized maintenance management systems (CMMS) as well as enterprise asset management and computerized maintenance management information systems (CMMIS).
- Creating of models for Optimization (Monte Carlo method / Queuing Theory - or other similar Operations Research/Industrial Engineering models) related to asset life cycle planning.
Additional skills should include:
- High-energy strategic thinker with strong analytical and business judgment skills
- Proven track record of leading planning process in large organization
- A competitive results oriented attitude
- Strategy and/or planning experience for large enterprises
- Project management experience including multi-team, multi-project responsibilities
- Demonstrated ability to deliver results through complex cross-functional teams
- Demonstrated leadership through influence and collaboration rather than direct control
- True team player and leader, with ability to manage ambiguity
- Superior verbal and written communication and presentation skills
- Ability to deliver high quality work under pressure of tight deadlines
- Fluency in English
- Computer literate – PC applications
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